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Keep up to date with the latest news from Advanced Assembly Solutions Ltd Latest News Advanced Assembly Solutions Joins the Joscar Register 17 Dec 2025 Advanced Assembly Solutions is now JOSCAR registered level 2. Read More Advanced Assembly Solutions Achieves BAE Systems Supplier Approval 27 Nov 2025 On the 27th of November Advanced Assembly Solutions achieved the status of becoming an approved BAE systems supplier marking a significant milestone in the company’s ongoing commitment to quality, compliance, and operational excellence. Read More Introducing Advanced Assembly Solutions Ltd 3 Mar 2025 In November 2024 The Eurotech Group PLC made the decision to close its Poole site, known as Eurotech Special Products. All PCB manufacturing was transferred to the main Exmouth site, unfortunately... Read More

< Back Introducing Advanced Assembly Solutions Ltd In November 2024 The Eurotech Group PLC made the decision to close its Poole site, known as Eurotech Special Products. All PCB manufacturing was transferred to the main Exmouth site, unfortunately this left the Assembly department without a home. This is where we come in, we have aquired the assets from the assembly and pinflex departments and moved to a new site under a new company. All assets, employees, knowledge and experience alongside all existing electronic data will be retained along with a revised scope within the existing AS9100 QMS. All operations, actions and activities will continue as normal. Over the remainder of 2025 AAS will be working to finalise its setup and QMS within the new premises and apply for a new AS9100 certificate. Welcome to Advanced Assembly Solutions Ltd, we can't wait to share in this new journey with our existing and new customers. Sophie Bill & Shawn Wadham 3 Mar 2025 Previous Next

Within their facility in Dorset, Advanced Assembly Solutions offer a range of services: Prototyping, Pinflex, PCB repair/rework, Final product assembly and more. Our Services At AAS we provide an extensive range of electronics manufacturing services and testing. Below you will find a list of the services we offer. We deliver to the highest standards and have a great commitment to quality, ensuring you get the best possible service. Our staff are trained in the latest revisions of AS9102, IPC-600 & 610 Prototype/Low Batch Many larger CEMS are set up for larger batches and longer runs, AAS do not have these restrictions. Our set up is designed for the small batch and prototype runs, allowing us to offer faster response times, competitive pricing and faster lead times. Our smaller team ensures feedback and queries are dealt with promptly allowing us to sort out any teething problems you may have and so allowing you to take your tested product to the next level of production in a timely fashion. Find out more here. Flex Assembly The process of assembling a flexible circuit as opposed to a rigid PCB can often require a specialised process. Our team have over 10 years experience in assembling this type of circuit and overcoming the challenges often involved with flex PCB assembly. Pinflex Assembly The process of welding pins directly to a flexible circuit and so negating the need to fit a connector. Often used in the aerospace sector, this process is particularly useful when dealing with a legacy or long life circuit where obsolescence may be an issue. Learn more about pinflex here. Final Product Assembly / Box Builds AAS have the space and experience required to do the final assembly of your product and thus can ship to you a completed box build should you need it. Wiring and loom manufacture can be a time consuming and laborious process, but AAS have the experience needed to do this for you, offering a cost-effective alternative to doing this in house. Learn more about this service here . PCB rework & repair service We offer a comprehensive repair service by experienced operators enabling wire links, track cuts, along with other modifications, with the addition of replacing all types of defective components. Whether it's a single component to a full board, we can help. Not only does this service save you time and money on projects but it also helps us to reduce waste by reusing old PCBs rather than disposing of them. Learn more here. All other services We offer various in house testing services such as: PCB testing, IPC-TM-650 lab testing (microsections, peel & pull testing, solderability testing). We are able to provide conformal coats, encapsulation & beading in house by our trained operators. As an AS9100 operated company we can also provide complete AS9102 FAIRs for assemblies. We can also help you with procurement & storage, we can store PCBs & parts until you're ready to place your next order. Find out more here .

Advanced Assembly Solutions are located in the South-West of England in Poole, Dorset. We specialise in high-quality electronic prototype assembly and Pinflex assembly. ADVANCED ASSEMBLY SOLUTIONS Where Qualiy Matters Meet the team ELECTRONIC MANUFACTURE Our production capabilities cover a wide range of manufacturing applications from through hole, surface mount, final product assembly/box builds, beading & encapsulation, conformal coat, wiring, test and repair. Our experience allows us to confidently work with many PCB types such as rigid, flex-rigid, flex, metal back and ceramic. In addition, we also offer both lead and lead-free/RoHS compliant assembly. AAS are the leading specialists in Pinflex assembly. Pinflex is a well-established technology that is used in many aerospace applications around the globe. LEARN MORE HERE SECTORS WE OPERATE IN Military & Aerospace The majority of our customer base are those who work in the Military & Aerospace sectors. We are experienced in AS9100 & AS9102 and operate to a AS9100 QMS. Commerical We support a wide range of commerical industries, from consumer products to industrial automation. We deliver reliable and cost-effective solutions that help businesses bring their prototypes to full scale production. Medical In the medical sector, precision and reliability are paramount. We manufacture electronic assemblies and devices that meet strict regulatory an quality standards. Whether it's diagnostic equipment or wearable health technologies, we deliver dependable solutions designed to perform in critical enviroments. Gas & Oil We provide durable and high-performance assembly systems designed to withstand extreme conditions. Our expertise includes assembling electronics for monitoring and control. We help our clients achieve efficiency, safety and operational continuity in demanding enviroments. TRUSTED BY INDUSTRY LEADERS Need assistance on your next project? CONTACT US TODAY

Find contact information, operating hours and directions to Advanced Assembly Solutions facility in Poole, Dorset here. Contact Us To speak to a specific member of staff please use the information provided, alternatively fill in the contact form below and someone will be in touch. Main Office sales@advancedassemblysolutions.co.uk QA@advancedassemblysolutions.co.uk accounts@advancedassemblysolutions.co.uk 01202 002400 Shawn Wadham Technical Director 07368 454561 swadham@advancedassemblysolutions.co.uk Contact us First name* Last name Email* How can we help? Submit Tess Iles Sales & Planning Manager tiles@advancedassemblysolutions.co.uk 01202 156770 Sophie Bill Quality Director 07368 209430 sbill@advancedassemblysolutions.co.uk Opening Hours Mon - Thu 8:00 am – 4:30 pm Fri 8:00 am – 3:30 pm Saturday & Sunday Bank Holidays Closed Closed Address 23/24 Kennington Road Nuffield Industrial Estate Poole, Dorset BH17 0GF United Kingdom

Advanced Assembly Solutions has a dedicated set up for manufacturing Pinflex technology. Learn more about the robust interconnect between flex and rigid PCBs here. PINFLEX Meet one of the robust interconnects between flex and rigid PCBs A design that may look fairly simple but can be very technical, with good reason. What are the benefits of using a pinflex over a coventional connector? Unlike conventional connectors, Pinflex is a fully custom interconnect designed to meet your exact requirements. As the name suggests, the product is built around a flexible PCB combined with precision-manufactured pins. By manufacturing the pins and flex together as a single unit, Pinflex delivers a secure, robust, and highly resilient interconnect. This integrated construction significantly reduces mechanical wear compared to conventional connectors, helping to extend product lifespan. Thanks to the inherent flexibility and compact form factor of the design, Pinflex takes up less space and can be engineered to fit even the most confined environments. With additional options such as stiffeners, encapsulation, and standoffs, Pinflex allows you to create a tailored interconnect solution perfectly suited to your product. Pinflex is a popular choice within the defence sector, where its durability and resistance to harsh conditions—such as extreme temperatures and high-altitude environments—are critical. If you have a pre-exisiting Pinflex design or require further information please contact us

Advanced Assembly Solutions offer a wide range of extra services such as: IPC lab testing, Encapsulation, Conformal coating, Storage & AS9102 FAIRs. All other services Destructive Testing Microsections A microsection is a quality control technique where a small specific sample of the PCB is cut, mounted in epoxy, polished and examined under a microscope. This process allows detailed inspection of internal features such as via and through-hole plating, copper thickness, layer alignment, and—critically—solder joints and interconnections. Microsection analysis can reveal defects including solder voids, insufficient hole fill, cracks, delamination, and plating irregularities that are not detectable through visual inspection or automated optical inspection (AOI). Microsections are an effective method for identifying internal defects that cannot be observed externally and provides valuable insight into assembly quality. It is also widely used to verify product conformity and to validate specific manufacturing processes, materials, and design requirements. Peel & Pull Tests A peel test is a fundamental mechanical test used to evaluate the strength and performance of an adhesive bond. The test involves applying a tensile force to a flexible substrate bonded with an adhesive to either another flexible material—such as tape, thin film, or rubber—or a rigid substrate, including metal, rigid plastic, or composite materials. Typical results from peel testing include initial peak force, average peel force across the bond, and peel strength, calculated as the average force per unit width of the specimen. Peel testing is essential for assessing the seal strength and overall reliability of adhesive bonds. A thorough understanding of bond performance in real-world applications is critical when manufacturing adhesives and bonded components. Environmental factors and specimen conditioning play a significant role, as prolonged exposure to varying temperatures can impact adhesive bond strength over time. This type of testing is particularly valued by our defence customers, as their assemblies must perform reliably in extreme environments. Peel testing provides an effective method for verifying product conformity and validating specific manufacturing processes and design requirements. Solderability Tests Advanced Assembly Solutions offers solder float and solder dip testing to evaluate PCB solderability. These tests verify that surface finishes will produce reliable, robust solder joints during assembly and assess resistance to thermal stress. Solderability testing is a simple and effective way to confirm PCB readiness prior to assembly—particularly for boards that have been stored for extended periods. It can also help identify potential issues related to storage conditions or surface degradation. Beading Beading on pinflex Encapsulation Encapsulation of a connector on a pinflex board Encapsulation Encapsulation of a connector on a flex PCB Beading Beading on pinflex 1/3 Conformal Coats, Encapsulation & Beading Conformal Coating Conformal coat is a thin transparent layer of film (typically between 25-75 microns thick) which is applied to the finished PCBA by brushing, spraying or dipping. Conformal coats are an excellent low cost solution to protect your board from: mositure, humidity, dust, light, mild chemical exposure and corrosion. Conformal coats are transparent and light weight allowing rework to still be possible if ever needed. Beading Beading is in which a sealant is applied in specific areas using a pneumatic pressure and time-controlled machine to ensure a precise application. This is a low cost way to protect local moisture ingress, vibration at stress points and to seal connectors. Beading will not cover heat sensitive areas or servicable areas allowing rework to still be possible. Encapsulation The process of encapsulation is to fully embed the PCB or specific components in a soild compound. This provides the maximum enviromental and mechanical protection possible while giving excellent electrical insulation. It it also a great way to protect from moisture, strong vibrations and shock, chemicals and tampering. Due to the encapsulation rework is not possible which is why it is popular amongst the defence industry, it is impossible to reverse engineer. AS9102 FAIRs We have experienced and trained operators in AS9102 rev C to conduct FAIRs to your specified drawing. Storage Certain components may require a large MOQ (minimum order quantity) or you may want to buy in bulk to bring the unit cost down. We have space to store your components until you are ready to use them. We have the facility to reseal moisture sensitive devices. Wiring Advanced Assembly Solutions has the capability to cut, strip, tin, crimp and solder wires to connectors and PCBs. We can also encapsulate wiring solder connections. Let us assist you on your next project by contacting us here.

Advanced Assembly Solutions offer an affordable and flexible prototype service. AAS will assist you from start to finish to ensure your projects meet you and your customer’s needs. Prototypes & Low Volume Advanced Assembly Solutions are the specialists when it comes to the prototype stage in manufacture Prototype and low-volume manufacturing is exactly what Advanced Assembly Solutions is built for. With in-house expertise across both PCB fabrication and PCBA assembly, we support our customers at every stage of development—from first prototype through to production readiness. We have no minimum order quantity; we are perfectly suited to one-off builds as well as small production runs. Throughout the manufacturing process, we remain flexible—allowing modifications to be made during the manufacture such as adding, removing, or changing components, track cuts, and wire modifications. We pride ourselves on delivering affordable manufacturing without compromising on quality, making us an ideal partner for early-stage designs, validation builds, and low-volume production runs. Our capabilities include through-hole and surface mount assembly on single and double-sided PCBs. With our capabilities expanding to a variety of different PCB types including Rigid, flex-rigid, flex, ceramic, and metal-back. We offer both leaded and lead-free assembly, using either conventional reflow or vapour phase soldering. We can fully manage component procurement on your behalf, or you may choose to free-issue your own parts. Get in touch here to discuss your next project

At Advanced Assembly Solutions we have dedicated repair & rework stations equipped to identify and restore faults. Diagnosis and repairs from the same day. Rework & Repair Why should you choose to get a PCB reworked or repaired? PCBA rework and repair services offer a cost-effective solution to buying new boards. We restore functionality, reduce downtime and help cut electronic waste. We help save you money whilst supporting a more sustainable manufacturing process. We can diagnose and repair from the same day We have experienced staff trained to identify and replace damanged or faulty components and make repairs where necessary. We have dedicated stations equiped with all the tools needed to perform reworks & repairs efficiently and to the highest standard. This service is particularily popular during the prototype stage due to the lower cost and faster turnaround for multiple revisions. Component removal / replacement Bad solder joints Track Cuts Wire Links PCB Cleaning Give new life to your PCBs now by contacting us here.

From procurement to assembling PCBs into their final housings, Advanced Assembly Solutions can assist in simplifying your project while reducing both cost & lead times. Final Product Assembly Advanced Assembly Solutions offers a full turnkey service. We manage each process from procurement to fabrication and final assembly. This method simplifies your project and reduce costs and lead times. With Advanced Assembly Solutions there is no need to send your products to multiple suppliers as we can handle the whole assembly process from procurement to assembling the PCBs into their final housings. This service reduces your costs and leadtimes, we can even package the products with your branded packaging and ship directly to the customer. Our capability ranges from simple enclosures to complete box build assemblies. Assembling electronics into there final housing Fitting antennas Adding labels/stickers such as identification labels Add wiring and looms Packaging in your own company/branded packaging Back potting of the final housing Take the stress out of manufacturing with our full turnkey service, contact us here.

< Back Advanced Assembly Solutions Joins the Joscar Register Advanced Assembly Solutions is now JOSCAR registered level 2. JOSCAR brings together buyers and suppliers within the UK aerospace, defence and security industries. JOSCAR gives major companies a way to efficiently assess vendors and save time and cost in the process for both buyers and suppliers. This demonstrates our strong compliance across the industry and is another step forward in our dedication to quality within the supply chain. If you want to know more about Advanced Assembly Solutions capabilities, please get in touch via our contact page. 17 Dec 2025 Previous Next

Find Advanced Assembly Solutions company statements and downloadable documentation here. Downloads Please find our documents and statements below AS9100 Statement Advanced Assembly Solutions are in the process of regaining our AS9100 certification. Although we currently do not hold the AS9100 accrediation our QMS is AS9100 compliant and all products are treated as such. Please find our offical statement on this here. Terms & Conditions To view our terms & conditions click here. Quality Policy Advanced Assembly Solutions is committed to delivering products and services that meet or exceed customer and regulatory requirements. Our Quality Policy outlines the principles and controls we follow to ensure consistent excellence across all operations. You can view our quality policy here. Enviromental Policy Advanced Assembly Solutions is dedicated to minimizing the environmental impact of our operations through responsible practices. Please view our Environmental Policy here to understand our commitment to environmental protection and sustainability. Modern Slavery Statement Advanced Assembly Solutions is committed to preventing modern slavery and human trafficking within our business and supply chain. Our Modern Slavery Statement sets out the measures we take to uphold ethical and responsible business practices. You can view our modern slavery statement here. Counterfeit Material Policy Advanced Assembly Solutions takes counterfeit prevention seriously and maintains strict controls to ensure the authenticity of all materials used. Our Counterfeit Material Policy found here details the procedures in place to mitigate the risk of counterfeit components. ROSHH & REACH Statement Advanced Assembly Solutions is committed to compliance with RoHS and REACH regulations to ensure the safe and responsible use of materials. Please refer to our RoHS & REACH documentation for details on regulatory compliance.